Project examples: Research

Test bench for testing the media resistance of materials in an ethanol atmosphere

Determination of material parameters and media resistance of materials under special ambient conditions and changing operating pressures and temperatures in an ethanol atmosphere.

Ethanol – water mixture (50% – 100% ethanol) or other alcohols

+100°C to +210°C

2bar to 40bar

Material tests under ethanol vapour

Dynamic rod seal with low friction

Test bench for testing the media resistance of materials in different fuel atmospheres

In the test bench, the media resistance of materials is tested under special ambient conditions and changing operating pressures and temperatures in a fuel atmosphere.

Gaseous: methane and hydrogen

Liquid: diesel and petrol / gasoline

Gas fuel up to +450°C and 40bar

Liquid fuel up to +80°C and 10bar

Dosing of diesel in methane atmosphere possible

Dynamic rod seal with low friction

Test bench for testing the media resistance of micro samples in a hydrogen atmosphere

This test bench is used for testing the media resistance of micro-material samples under changing operating pressures and temperatures in a hydrogen and nitrogen atmosphere.

Hydrogen, nitrogen

+25°C to +80°C measuring chamber

0,1bar to 10bar measuring chamber

Fatigue testing of microsamples

(≤ 2mm) under a hydrogen atmosphere

Lowest seal friction losses on the tie rods of the micro test device

Tempered, pressure-resistant inspection windows

Evaluation of the crack and fracture behaviour is carried out by the customer using microscopy

Test bench for measuring material parameters such as permeation, diffusion and sorption under a hydrogen atmosphere

Test bench for measuring material parameters (permeation, diffusion and sorption) across a large temperature and pressure range. The test gas is applied to the test specimen in a special tensioner assembly and the targeted metrics can be determined via changes in pressure.

Hydrogen

-70°C to +180°C in temperature chamber

Max. 875bar H2

Tensioner with special sealing and pressure technology for test items with a measuring area of 50cm²

Measuring device for spatially-resolved material characterisation of PEM – MEA

Device for measurements and optimisations on PEM membranes and their components such as GDL. The non-destructive measurement of small areas of a membrane can be carried out freely on any size membrane / GDL at pressures up to 4 bar and temperatures up to 90°C without the need for any additional provisions. Areas of application for this device are development, production and damage analysis.

Equipment used for the material characterisation of small parts of a membrane electrode unit and its components under real process conditions

Defined boundaries (e.g. 25mm x 16mm)

Current density up to 10A/cm²

Water-cooled flow fields with a very low temperature gradient to the unit under test

Integration of the measuring device into the test bench as with “normal” fuel cells

Funding by ZIM and BMWi

Patent application